How Flying Shears Operate
The operational mechanism of flying shears is designed to ensure that cuts are made as the material moves through the production line. The process generally involves the following steps:
Positioning: As the steel material moves along the production line, sensors and control systems identify the correct moment for cutting based on the desired length. The shear is positioned accordingly.
Acceleration: The flying shear accelerates to match the speed of the moving steel product, ensuring that the cut can be made at the appropriate time without causing interruptions in the production flow.
Cutting Action: When the precise moment arrives, the shear executes a swift cutting motion. The design of the blades and the force applied must be optimized to ensure a clean cut, producing minimal deformation or burrs on the finished edge.
Ejection: After the cut has been made, the newly created steel segment is ejected from the cutting area and directed to subsequent processes, such as cooling, handling, or further processing.